WHAT MAKE US DIFFERENT
PRODUCTION-GRADE PARTS
Reliable, high-strength components built for real-world use.
LOW REPRINT RATE
Consistently accurate results that minimise waste and reprints.
EXPERT CAD OPTIMISATION
Designs refined for maximum performance, strength and print efficiency.
TRUSTED BY INNOVATORS ACROSS INDUSTRIES
3D Printing Express Ltd has built a reputation in Bournemouth for delivering exceptional 3D print engineering solutions. Whether you're an individual with a creative idea or a business seeking reliable manufacturing support, our case studies showcase the precision and quality we bring to every project. From rapid prototyping and prop manufacture to batch printing, we’ve partnered with clients across various industries to turn concepts into tangible, functional products. Our commitment to fast turnarounds and dependable service ensures your project is in capable hands.
ACCREDITATIONS
PRIME PROJECT MANAGEMENT
Service: Bespoke Batch Production, CAD Optimisation
Scope: 300 units across three part families
Lead Time: 14 Days
Challenge & Solution:
Prime Project Management required rapid prototyping that could scale seamlessly into low-volume batch production. They supplied a rough CAD model. Using our CAD design service, we refined the model for 3D printing, saving them time and money.
Process Steps:
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CAD Review: Freddy analysed models to ensure manufacturability
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Rapid Prototyping Runs: Initial FDM prototypes verified fit before the full batch
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Batch Production: Full-scale delivery
Key Outcomes:
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12% per unit cost savings versus the original CAD model
POLISH INTERIOR
Service: Full CAD Design, Rapid FDM Prototyping
Scope: 3 bespoke ABS extrusion profiles
Lead Time: 48 Hours
Challenge & Solution:
Polish Interior required three unique exterior trim profiles in ABS for the building's exterior. Starting from hand-drawn sketches, our in-house 3D modelling team created watertight CAD files.
Process Steps:
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Sketch-to-CAD: Conversion of sketches into SolidWorks models
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FEA & DFM: Ensured extrusion sections would not collapse or warp
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Prototype Runs: Three profiles printed overnight for onsite testing
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Revision Cycle: Two iterative refinements based on client feedback
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Final Delivery: ABS, vapour-smoothed
Key Outcomes:
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3 complete iterations delivered within 48 hours
KNEE SYSTEM
Service: CAD Modelling → Prototyping → Post-Finish
Scope: Display model of the knee replacement component
Lead Time: 4 Weeks
Challenge & Solution:
Knee Systems required a to-scale, anatomically accurate display model for surgeon engagement.
Key Outcomes:
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100% surgeon approval
BOURNEMOUTH UNIVERSITY
Service: On-Demand Rapid Prototyping
Scope: 6-month partnership; 20+ prints per week
Lead Time: 6 Months
Challenge & Solution:
Mechanical engineering students needed a manufacturer for the IMechE Challenge.
Process Steps:
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Weekly Print Runs: Same-day prints
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IMechE Challenge Support: Rapid prototyping of final entries
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Feedback Loops: Iterative refinement based on test results
Key Outcomes:
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Team placed in the top 10 of the IMechE Challenge
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40 iterations completed in 2 weeks
DIGITAL FACTORY
Service: Rapid FDM Printing, Light Finishing
Scope: 15 detailed cosplay parts
Lead Time: 2 Months
Challenge & Solution:
Digital Factory required STL files to be printed and ready for an exhibition.
Process Steps:
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Rhino Modelling: Organic geometry cleanup and shelling for hollow parts
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Slicing Profiles: Tuned for overhangs and surface quality
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Prototype Runs: PLA+ for general shapes, PET-G for wear-resistant clips
Key Outcomes:
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30% cost savings vs conventional prop fabrication
STOUR CARP
Service: End-to-End CAD Design, Prototyping
Scope: Weatherproof lake feeder prototype
Lead Time: 10 Months
Challenge & Solution:
Stour Carp required a solar-powered, weatherproof feeder that could withstand UV radiation, moisture, and variable temperatures. Alongside their team, we created a sealed housing with integrated solar mounts and servo interfaces.
Process Steps:
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Concept CAD & Simulation: UV and thermal stress analysis in SolidWorks
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First-Pass Prototype: ASA-UV printed for initial field trial
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Iteration: Adjusted gasket interfaces and carp feed trajectory
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Final Prototype
Key Outcomes:
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100% Caro Fish satisfaction
AWARD-WINNING QUALITY AND SERVICE
At 3D Printing Express Ltd, we pride ourselves on delivering award-winning quality that meets the highest standards. Our UK-based service combines advanced technology with expert craftsmanship to produce parts that are both functional and visually impressive. With a focus on clear communication and tailored solutions, we ensure every project is completed to your exact specifications, whether it’s a one-off prototype or a large batch production.
PROVEN RESULTS, TRUSTED PARTNERSHIPS
Our case studies highlight the diverse applications of our 3D printing expertise. From supporting engineering plastics like ABS, PLA, and PET-G to offering CAD optimisation, we’ve helped clients achieve their goals with minimal reprints and maximum efficiency. With a free 24-hour print-ready analysis and next-day dispatch available, we ensure your project stays on track. Our award-winning service reflects our dedication to quality and innovation, making us a trusted partner for businesses and individuals alike.
