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Client Testimonials

Trusted by Innovators Across Industries

Lets remove that leap of faith when it comes to choosing a manufacturing partner. We shall let our results and our clients do the talking.

Prime Project Management

Service: Bespoke Batch Production, CAD optimisation

Scope: 300 units across three part families

Lead Time: 14 Days

Challenge & Solution

Prime Project Management required rapid prototyping that could scale seamlessly into low-volume batch production. They supplied a rough CAD model. Using our CAD design service refined the model for 3d printing, saving them money and time.

Process Steps

CAD review: Freddy analysed models to ensure manufacturability
Rapid Prototyping runs: Initial FDM prototypes verify to fit before the full batch
Batch Production: Full Scale Delivery

Key Outcomes

12% Per unit cost savings versus the original CAD model

Polish Interior

Service: Full CAD design, rapid FDM prototyping

Scope: 3 bespoke ABS extrusion profiles

Lead Time: 48 hours

Challenge & Solution

Polish Interior needed three unique exterior trim profiles in ABS for an exterior building. Starting from hand-drawn sketches, our in-house 3d modelling team created watertight CAD files.

Process Steps

Sketch-to-CAD: Conversion of sketches into SolidWorks models.
FEA & DFM: Ensured extrusion sections would not collapse or warp.
Prototype runs: Three profiles printed overnight for onsite test.
Revision cycle: Two iterative refinements based on client feedback.
Final delivery: ABS, Vapour smoothed

Key Outcomes

3 Complete Iterations delivered within 48 hours

Knee System

Service: CAD modelling → Prototyping → Post-finish

Scope: Display model of knee-replacement component

Lead Time: 4 weeks

Challenge & Solution

Knee Systems required a to-scale model, an anatomically accurate display for surgeon engagement.

Key Outcomes

100% Surgeon Approval

Bournemouth University

Service:on-demand rapid prototyping

Scope: 6-month partnership; 20+ prints per week

Lead Time: 6-months

Challenge & Solution

Bournemouth University’s mechanical engineering students needed a manufacturer for the IMechE Challenge

Process Steps

Weekly Print Runs: Same day prints
IMechE Challenge Support: Rapid prototyping of final entries.
Feedback Loops: Iterative refinement based on test results.

Key Outcomes

The team placed in the top 10 of the IMechE challenge.
40 iterations in 2 weeks

Digital Factory

Service:Rapid FDM printing, light finishing

Scope: 15 detailed cosplay parts

Lead Time: 2 months

Challenge & Solution

Digital Factory needed some STL files printed, ready for an exhibition show

Process Steps

Rhino Modelling: Organic geometry cleanup and shelling for hollow parts.
Slicing Profiles: Tuned for overhangs and surface quality.
Prototype Runs: PLA+ for general shapes, PET-G for wear-resistant clips.

Key Outcomes

30% Cost savings vs conventional prop fabrication

Stour Carp

Service: End-to-end CAD design, prototyping

Scope: Weatherproof lake feeder prototype

Lead Time: 10 months

Challenge & Solution

Stour Carp needed a solar-powered, weatherproof feeder that could withstand UV, moisture and variable temperatures. Along with members at Stour Carp, we created a sealed housing with integrated solar mounts and servo interfaces.

Process Steps